Universal Seal™ 10–100ml Pneumatic Single Nozzle Cream & Paste Filling Machine

Product Description

The Universal Seal™ 10–100ml Pneumatic Single Nozzle Cream & Paste Filling Machine is a compact, efficient, and reliable semi-automatic filling solution designed for accurate dispensing of high-viscosity liquids, creams, gels, pastes, and other thick products into bottles, jars, and containers.

Equipped with an advanced pneumatic piston filling system, this machine provides consistent and controlled filling with an adjustable filling range of 10ml to 100ml. Its durable stainless steel construction ensures corrosion resistance, convenient cleaning, and long-lasting performance in industrial packaging applications.

The machine features a 20-liter stainless steel hopper, allowing operators to handle larger quantities of filling material while reducing the need for frequent refilling. With a production capacity of up to 600 bottles per hour, it is suitable for small and medium-scale manufacturing operations.

Designed for convenient tabletop installation, this single-nozzle cream filling machine offers adjustable filling volume and speed, making it suitable for different product viscosities and packaging requirements.

Widely used in the cosmetic, pharmaceutical, food processing, chemical, and personal care industries, this pneumatic filling machine provides an efficient solution for businesses seeking accurate and consistent filling of thick and semi-liquid products.

Important Note: An external air compressor is required for machine operation and must be purchased separately.

Key Features

1. Adjustable Filling Capacity (10–100ml): Provides precise volume adjustment for filling creams, pastes, gels, and high-viscosity liquids into different containers.
2. Pneumatic Piston Filling Technology: Uses compressed air to deliver consistent filling performance with controlled product dispensing.
3. Stainless Steel Construction: Durable and corrosion-resistant body designed for convenient cleaning and industrial use.
4. 20-Liter Hopper Capacity: Large-capacity hopper supports continuous filling operations with fewer interruptions.
5. High Production Efficiency: Capable of filling up to 600 bottles per hour, depending on product viscosity, filling volume, and operator efficiency.
6. Single Nozzle Filling System: Suitable for accurate filling of individual bottles, jars, and containers.
7. Adjustable Filling Speed: Allows operators to control dispensing speed according to product thickness and production requirements.
8. Compact Tabletop Design: Space-saving construction makes the machine suitable for small manufacturing units and production facilities.
9. User-Friendly Operation: Simple controls allow convenient filling volume adjustment and operation.
10. Versatile Product Compatibility: Suitable for various creams, lotions, gels, pastes, and other compatible viscous products.

Applications

1. Cosmetic Industry

Ideal for filling cosmetic creams, moisturizers, lotions, facial gels, thick serums, and beauty care products into jars, bottles, and containers.

2. Pharmaceutical Industry

Suitable for filling ointments, medicinal creams, gels, and other viscous pharmaceutical preparations, subject to applicable hygiene and manufacturing requirements.

3. Food Processing Industry

Can be used for filling compatible food products such as honey, sauces, jams, pastes, and other thick liquid products, subject to food-contact material suitability.

4. Chemical Industry

Suitable for filling compatible viscous chemicals, adhesives, lubricants, and industrial liquid products after confirming material compatibility.

5. Personal Care Industry

Designed for filling shampoos, conditioners, body lotions, thick handwash, and other personal care formulations.

Operating Instructions

Step 1 – Machine Setup

• Place the filling machine on a stable, clean, and level tabletop.
• Connect the machine to the specified 110V or 220V electrical supply.
• Connect a suitable external air compressor.
• Set the regulated air pressure according to the machine requirement of approximately 0.6 MPa (6 Bar).
• Ensure all pneumatic connections are properly secured.

Step 2 – Hopper Preparation

• Clean the stainless steel hopper before use.
• Pour the cream, paste, gel, or compatible viscous product into the hopper.
• Ensure the product is free from large particles that could block the filling nozzle.
• Do not exceed the 20-liter hopper capacity.

Step 3 – Filling Volume Adjustment

• Adjust the required filling volume between 10ml and 100ml using the volume adjustment control.
• Set the filling speed according to product viscosity.
• Perform a trial filling to verify the required quantity before starting production.

Step 4 – Container Placement

• Position the empty bottle, jar, or container directly beneath the filling nozzle.
• Ensure the container is correctly aligned to avoid spillage.

Step 5 – Filling Operation

• Activate the filling cycle using the machine's provided operating control.
• The pneumatic piston system draws the product from the hopper and dispenses the preset quantity through the nozzle.
• Remove the filled container and place the next empty container beneath the nozzle.
• Repeat the process for continuous production.

Cleaning & Maintenance

Regular Cleaning

Clean the hopper, filling nozzle, piston cylinder, and other product-contact components after each production cycle to prevent product buildup and contamination.

Pneumatic System Inspection

Regularly inspect air hoses, connectors, and pneumatic fittings for leakage or damage. Maintain the recommended operating air pressure.

Filling Nozzle Maintenance

Inspect and clean the filling nozzle regularly to prevent blockages and maintain consistent dispensing.

Seal & O-Ring Inspection

Check piston seals, O-rings, and other sealing components for wear. Replace damaged components when necessary to prevent leakage and filling inaccuracies.

Lubrication

Lubricate moving components according to the manufacturer's recommendations. Use suitable food-grade lubricants where required for food processing applications.

Routine Inspection

Check the machine regularly for loose fittings, damaged components, and abnormal operation to maintain reliable performance.

Safety Precautions

• Always read the manufacturer's operating manual before using the machine.
• Use a suitable external air compressor with clean, dry, and regulated compressed air.
• Ensure the electrical supply matches the machine's rated voltage.
• Keep hands and loose clothing away from moving components during operation.
• Do not exceed the recommended air pressure of 0.6 MPa.
• Verify product compatibility with stainless steel and other product-contact materials before filling.
• Disconnect electrical power and release compressed air pressure before cleaning or maintenance.
• Use appropriate protective equipment when handling chemicals or other hazardous products.
• Install the machine on a stable and level surface.
• Allow only trained personnel to operate and maintain the equipment.

Important Product Information

• Filling Volume: 10–100ml
• Machine Type: Semi-Automatic Pneumatic Filling Machine
• Filling Head: Single Nozzle
• Hopper Capacity: 20 Liters
• Production Efficiency: Up to 600 Bottles/Hour
• Air Supply Requirement: 200 LPM
• Operating Air Pressure: 0.6 MPa (6 Bar)
• Body Material: Stainless Steel
• Power Supply: 110V / 220V, Single Phase, 50Hz
• Suitable Products: Creams, Pastes, Gels & High-Viscosity Liquids

Note: Production efficiency may vary depending on product viscosity, filling quantity, container size, and operating conditions. An external air compressor is required and is not included with the machine.

Why Choose Universal Seal™?

Universal Seal™ | Since 2010

Universal Packaging Solutions, New Delhi, is a supplier of industrial packaging machines, filling machines, sealing equipment, and batch coding solutions across India.

We provide packaging machinery solutions for food processing, pharmaceutical, cosmetic, chemical, FMCG, and manufacturing industries.

Our range includes pneumatic filling machines, liquid filling machines, paste filling machines, band sealing machines, induction sealing machines, vacuum packaging machines, and industrial batch coding printers.

Universal Seal™ – Smart Coding, Perfect Packaging Solution.

Website: www.universalseal.in