Semi-Automatic Single Nozzle Paste Filling Machine 100–1000 ml – Universal Seal™

Product Description

The Universal Seal™ Semi-Automatic Single Nozzle Paste Filling Machine (100–1000 ml) is a reliable and efficient industrial filling solution designed for accurate dispensing of viscous liquids, creams, pastes, sauces, gels and other compatible semi-liquid products

Equipped with a pneumatic piston-type filling mechanism, this machine is suitable for small and medium-scale manufacturing units looking to improve filling accuracy, reduce manual effort and streamline packaging operations.

With an adjustable filling capacity of 100 ml to 1000 ml, the machine can accommodate different bottle sizes, jars and containers, making it suitable for a wide range of packaging requirements.

The machine features a 20-liter hopper, providing sufficient storage capacity for continuous filling operations while reducing the need for frequent refilling.

Its filling components incorporate SS304 stainless steel and PTFE (Polytetrafluoroethylene) materials, offering durability, corrosion resistance and convenient cleaning.

The adjustable filling volume and filling speed allow operators to control the dispensing process according to product viscosity and container requirements.

The machine is also equipped with an anti-leakage filling system designed to minimize dripping, reduce material wastage and maintain a cleaner working environment.

With a stated production efficiency of 600–1500 bottles per hour, this semi-automatic paste filling machine provides a practical solution for businesses involved in food processing, cosmetics, pharmaceuticals, chemicals and other light manufacturing applications.

Important Note: This machine is not suitable for grease filling.

Key Features

1. Adjustable Filling Range (100–1000 ml)

The machine offers an adjustable filling capacity from 100 ml to 1000 ml, allowing operators to fill different quantities of compatible paste and viscous liquid products.

2. Single Nozzle Filling System

Equipped with a single dispensing nozzle for controlled filling into bottles, jars and other suitable containers.

3. Pneumatic Piston Filling Technology

Uses a pneumatic piston mechanism to draw and dispense measured quantities of filling material, helping maintain consistent filling performance.

4. SS304 Stainless Steel Filling Components

Product-contact components incorporate SS304 stainless steel, supporting durability, corrosion resistance and convenient cleaning.

5. PTFE Components

PTFE materials are incorporated into specified filling components to provide chemical resistance and support compatibility with suitable formulations.

6. 20-Liter Hopper Capacity

The machine features a 20-liter hopper designed to hold filling material and reduce frequent refilling during production.

7. Adjustable Filling Volume and Speed

Operators can regulate the filling quantity and dispensing speed according to product viscosity, container size and production requirements.

8. Anti-Drip Filling Mechanism

The filling unit incorporates an anti-leakage mechanism designed to minimize unwanted dripping and reduce product wastage.

9. Manual and Automatic Operating Controls

Features manual and automatic operating controls for flexible filling operations, depending on the supplied machine configuration.

Applications

The Universal Seal™ Single Nozzle Paste Filling Machine 100–1000 ml is suitable for filling compatible viscous liquids and semi-liquid products across multiple industries.

1. Food Processing Industry

Suitable for filling compatible food products such as:

• Tomato ketchup
• Sauces
• Smooth jams
• Syrups
• Food pastes
• Other suitable viscous food products

Food-contact suitability and appropriate hygienic procedures should be verified before production use.

2. Cosmetic & Personal Care Industry

Suitable for dispensing compatible cosmetic and personal care formulations, including:

• Face creams
• Body lotions
• Shampoos
• Hair gels
• Cosmetic creams
• Liquid personal care products
• Other semi-liquid formulations

3. Pharmaceutical Industry

Can be used for filling compatible pharmaceutical creams, gels, ointments and other semi-liquid formulations, subject to applicable hygiene, equipment validation and regulatory requirements.

4. Chemical Industry

Suitable for compatible industrial formulations such as:

• Non-corrosive liquid adhesives
• Industrial gels
• Thick liquid formulations
• Other compatible chemical products

Chemical compatibility must be verified before use.

5. Small & Medium Manufacturing Units

Ideal for businesses requiring semi-automatic filling operations without investing in a fully automated production line.

Working Principle

The Universal Seal™ Semi-Automatic Single Nozzle Paste Filling Machine operates using a pneumatic piston filling system.

The filling material is first loaded into the stainless steel hopper.

During operation, the pneumatic piston draws a measured quantity of paste or viscous liquid into the filling cylinder.

The operator adjusts the required filling volume between 100 ml and 1000 ml using the filling adjustment mechanism.

Once the filling cycle is activated, the piston pushes the measured material through the single filling nozzle into the positioned container.

The adjustable filling speed helps operators control the dispensing process according to the material's viscosity.

The anti-leakage filling mechanism helps minimize dripping and unnecessary material wastage.

This piston-based filling system supports controlled dispensing and consistent filling quantities.

How to Use the Machine

Step 1: Machine Setup

• Place the machine on a stable, clean and level working surface.
• Ensure that all components are correctly assembled.
• Check the filling nozzle, hopper and pneumatic connections.
• Connect the machine to a suitable electrical power supply.
• Connect an external air compressor.
• Set the operating air pressure according to the manufacturer's instructions.

Step 2: Prepare the Filling Material

• Ensure that the paste or viscous liquid is suitable for the filling system.
• Check that the material has an appropriate viscosity.
• Mix the product if necessary to maintain uniform consistency.
• Avoid large or hard particles that may block the filling nozzle.

Step 3: Fill the Hopper

• Pour the prepared filling material into the 20-liter hopper.
• Avoid exceeding the recommended capacity.
• Ensure that the material is ready for dispensing.

Step 4: Adjust the Filling Volume

• Set the required filling quantity between 100 ml and 1000 ml.
• Adjust the filling volume using the provided adjustment mechanism.
• Set the filling speed according to the product's viscosity.
• Perform a trial filling cycle to check the actual dispensing quantity.

Step 5: Select Operating Mode

• Select manual or automatic operation using the machine's controls.
• Ensure the emergency stop switch is released before starting.
• Confirm that the machine is ready for filling.

Step 6: Position the Container

• Place an empty bottle, jar or suitable container beneath the filling nozzle.
• Ensure proper alignment between the nozzle and container opening.
• Maintain a stable container position during filling.

Step 7: Start the Filling Process

• Activate the filling cycle using the appropriate operating control or foot pedal, as applicable.
• The pneumatic piston dispenses the selected quantity through the filling nozzle.
• Monitor the filling process for consistency.
• Adjust the filling volume or speed if required.

Step 8: Collect Filled Containers

• Remove the filled container after the filling cycle is complete.
• Position the next empty container beneath the nozzle.
• Repeat the filling process according to production requirements.
• Check filling quantities periodically.

Step 9: Cleaning After Operation

• Switch off the machine after completing production.
• Disconnect the electrical supply.
• Shut off and safely release the compressed air supply before maintenance.
• Remove remaining filling material according to the manufacturer's instructions.
• Clean the hopper, filling cylinder, nozzle and other product-contact components.
• Allow the machine to dry before the next production cycle.

Maintenance & Care Instructions

1. Regular Cleaning

Clean the hopper, filling cylinder, nozzle and all product-contact components after every production run to prevent residue buildup and cross-contamination.

2. Piston Seal Inspection

Regularly inspect piston seals and gaskets for wear, cracks or leakage. Replace damaged components when required.

3. Pneumatic System Maintenance

Check air pipes, connectors and pneumatic fittings for leakage or loose connections.

4. Nozzle Cleaning

Keep the filling nozzle free from blockages, especially when handling thick or particle-containing products.

5. Filling Accuracy Checks

Perform periodic test fills to verify the actual dispensing quantity and maintain consistent filling performance.

6. Electrical Safety

Always disconnect the machine from the electrical supply before cleaning, inspection or maintenance.

7. Air Compressor Maintenance

Ensure that the external air compressor provides a stable air supply and follow the compressor manufacturer's maintenance recommendations.

Important Information

• This machine is not suitable for grease filling.
• Filling volume is adjustable from 100 ml to 1000 ml.
• Suitable for compatible sauces, jams, creams, shampoos, lotions, gels and viscous liquids.
• Products containing small, soft particles may be suitable depending on particle size and nozzle configuration.
• Actual production speed depends on filling quantity, product viscosity and operating conditions.
• An external air compressor is required for pneumatic operation.
• Confirm whether the air compressor is included in the supplied package.
• Verify material compatibility before filling corrosive, flammable or abrasive products.
• Machine appearance and minor specifications may vary depending on the supplied model.

Why Choose Universal Packaging Solutions?

Universal Packaging Solutions, New Delhi, has been serving businesses across India since 2010, supplying industrial packaging, filling, sealing and batch coding machinery.

Under our Universal Seal™ brand, we offer a comprehensive range of packaging equipment, including:

• Paste Filling Machines
• Liquid Filling Machines
• Granule Filling Machines
• Continuous Band Sealing Machines
• Vacuum Packaging Machines
• Induction Sealing Machines
• TIJ Inkjet Printers
• Batch Coding Machines
• Shrink Packaging Machines

Our goal is to help businesses find practical and efficient packaging machinery suited to their production requirements.

Buy Single Nozzle Paste Filling Machine 100–1000 ml Online

Looking for a reliable Semi-Automatic Paste Filling Machine in India?

Explore the Universal Seal™ Single Nozzle Paste Filling Machine 100–1000 ml and our complete range of industrial packaging solutions on our official e-commerce website.

Website: www.universalseal.in

Contact: +91 98104 71166 / +91 99992 47703

Universal Seal™ – Smart Coding, Perfect Packaging Solution | Since 2010