Manual Paste Filling Machine 5–50 ml | Hand Operated Paste Filler

Description

The Manual Paste Filling Machine (5–50 ml) is a compact, durable and cost-effective hand-operated filling solution designed for accurate dispensing of small quantities of creams, lotions, gels, cosmetic pastes and other compatible liquid or semi-liquid products.

Designed for small-scale manufacturing, cosmetic production, laboratories, pharmaceutical packaging and startup businesses, this machine offers a convenient filling solution without requiring electricity or an external air compressor.

Equipped with a manual piston-type filling mechanism, the machine allows operators to adjust the filling volume between 5 ml and 50 ml, providing controlled dispensing for different container sizes and packaging requirements.

The machine features a stainless steel construction, an approximately 10-liter hopper and a single 2.5 mm filling nozzle. Its compact design, simple operation and easy-to-clean components make it suitable for small-batch production and regular packaging applications.

With a stated filling accuracy of ±2% under suitable operating conditions, the machine helps maintain consistent filling quantities while minimizing unnecessary product wastage.

Its manually operated design makes it a practical choice for businesses looking for an affordable and flexible paste filling machine.

Key Features

1. Adjustable Filling Capacity (5–50 ml)

Allows operators to adjust the filling volume from 5 ml to 50 ml, making it suitable for small bottles, jars, tubes and other compatible containers.

2. Fully Manual Operation

Features a hand-operated piston filling system that provides direct control over the dispensing process without requiring electricity or compressed air.

3. Durable Stainless Steel Construction

Manufactured primarily from stainless steel for durability, corrosion resistance and convenient cleaning during regular filling operations.

4. Approx. 10-Liter Hopper Capacity

Equipped with a large-capacity hopper that holds approximately 10 liters of filling material, helping reduce the need for frequent refilling during small-batch production.

5. Single Nozzle Filling System

Features a 2.5 mm filling nozzle designed for controlled dispensing of compatible liquid and semi-liquid products.

6. Consistent Filling Accuracy

Offers a stated filling accuracy of approximately ±2%, depending on the product characteristics, machine adjustment and operating technique.

7. Compact and Portable Design

With an approximate weight of 9.3 kg, the machine can be conveniently installed and relocated within small production units, laboratories and packaging workstations.

8. No Electricity Required

The fully manual mechanism eliminates the need for an electrical connection, making it suitable for locations with limited power availability.

9. Easy Filling Volume Adjustment

The adjustable piston mechanism allows operators to set the desired dispensing quantity according to different packaging requirements.

10. Convenient Cleaning and Maintenance

The accessible hopper, piston and nozzle components support regular cleaning and maintenance for reliable operation.

Applications

Cosmetic & Personal Care Industry

Suitable for filling compatible cosmetic liquids, creams and semi-liquid products, including:

• Face creams
• Body lotions
• Cosmetic gels
• Lip gloss
• Beauty serums
• Cosmetic oils
• Small cosmetic samples

Pharmaceutical Industry

Can be used for dispensing compatible pharmaceutical liquids, ointments, gels and semi-liquid formulations, subject to applicable hygiene, product compatibility and regulatory requirements.

Food & Beverage Industry

Suitable for small-volume filling of compatible food products such as:

• Honey
• Sauces
• Syrups
• Liquid flavorings
• Smooth jams
• Other suitable liquid and semi-liquid food products

Food applications require appropriate food-contact material verification and hygienic cleaning procedures.

Chemical Industry

Useful for dispensing small quantities of compatible non-corrosive liquid and semi-liquid chemical products.

Laboratories & Research Facilities

Ideal for controlled small-volume dispensing of laboratory samples, testing formulations and experimental liquid products.

Small-Scale Manufacturing & Startups

A practical filling solution for small businesses, home-based manufacturers and startup production units requiring affordable, manually operated packaging equipment.

How to Use

Step 1: Machine Preparation

• Place the machine on a clean, stable and level working surface.
• Ensure that the hopper, piston, filling nozzle and other product-contact components are properly cleaned.
• Inspect the machine for loose fittings or damaged components.
• Make sure the manual handle and piston mechanism operate smoothly.

Step 2: Load the Filling Material

• Pour the compatible liquid or paste into the hopper.
• Avoid filling materials containing large particles that may block the nozzle.
• Ensure the product is suitable for the machine's piston and nozzle dimensions.

Step 3: Adjust the Filling Volume

• Set the required filling quantity between 5 ml and 50 ml using the filling volume adjustment mechanism.
• Adjust the piston stroke according to the desired dispensing quantity.
• Perform a trial filling cycle and measure the output to verify accuracy.

Step 4: Position the Container

• Place an empty bottle, jar, tube or suitable container beneath the filling nozzle.
• Ensure the container is properly aligned to prevent spilling.

Step 5: Start Manual Filling

• Operate the handle smoothly to activate the piston mechanism.
• The piston draws the product from the hopper and dispenses the selected quantity through the filling nozzle.
• Check the filling level and make adjustments if required.
• Repeat the process for subsequent containers.

Step 6: Complete the Filling Process

• Remove the filled container from beneath the nozzle.
• Inspect the filling quantity and check for leakage or dripping.
• After completing production, empty any remaining material as appropriate and clean the product-contact components thoroughly.

Maintenance & Care Instructions

1. Regular Cleaning

Clean the hopper, piston, cylinder and filling nozzle after each use to prevent product residue buildup and cross-contamination.

2. Inspect Moving Components

Regularly check the handle, piston rod, joints and mechanical connections for wear, damage or loose fittings.

3. Proper Lubrication

Lubricate designated moving parts according to the manufacturer's instructions. Use only suitable lubricants and prevent lubricant contamination of the filling product.

4. Check Piston Seals

Inspect piston seals periodically for wear, cracks or leakage. Replace damaged seals to maintain consistent filling performance.

5. Prevent Nozzle Blockage

Ensure that the filling nozzle remains clean and free from dried paste, solid particles or other obstructions.

6. Use Compatible Filling Materials

Confirm that the filling product is compatible with the machine's stainless steel components, seals and nozzle.

7. Avoid Excessive Force

Operate the manual handle smoothly and avoid applying excessive pressure, which may damage the piston mechanism or other components.

8. Proper Storage

Store the machine in a clean, dry and well-ventilated location when not in use.

Technical Highlights

• Product Name: Manual Paste Filling Machine
• Brand: Generic (Imported)
• Supplier: Universal Packaging Solutions
• Filling Range: 5–50 ml
• Operation Mode: Manual / Hand Operated
• Filling Mechanism: Piston Type
• Body Material: Stainless Steel
• Hopper Capacity: Approx. 10 Liters
• Filling Nozzle: Single Nozzle
• Nozzle Diameter: 2.5 mm
• Filling Accuracy: ±2% (Stated)
• Machine Weight: Approx. 9.3 kg
• Dimensions (L × W × H): 270 × 270 × 710 mm
• Power Requirement: No Electricity Required
• Air Compressor Requirement: Not Required
• Country of Origin: China

Important Information

• The machine is designed for manual filling of compatible liquids and semi-liquid products within the 5–50 ml range.
• Filling performance may vary depending on product viscosity, nozzle compatibility and operator technique.
• Very thick pastes or products containing solid particles may not be suitable for the standard 2.5 mm nozzle.
• The machine does not require electricity or an external air compressor.
• The stated ±2% filling accuracy should be verified under actual operating conditions.
• Do not use extremely hot products without confirmation of the safe operating temperature and material compatibility from the manufacturer.
• Product colour and minor external details may vary depending on the supplied batch.

Why Choose Universal Packaging Solutions?

Universal Packaging Solutions, New Delhi, is a trusted supplier of industrial packaging, filling, sealing and batch coding equipment, serving businesses across India.

Under our Universal Seal™ | Since 2010 brand, we offer a wide range of packaging solutions, including Manual Paste Filling Machines, Semi-Automatic Liquid Filling Machines, Pneumatic Filling Machines, Band Sealing Machines, Batch Coding Machines, Inkjet Printers and Vacuum Packaging Machines.

Whether you operate a cosmetic manufacturing unit, pharmaceutical packaging facility, food processing business or small-scale production unit, we help you explore suitable packaging machinery for your operational requirements.

Explore Our Products & Order Online

Website: www.universalseal.in

Contact: +91 98104 71166 / +91 99992 47703

Universal Seal™ – Your Trusted Partner for Quality Packaging Solutions Since 2010.