Heavy Duty Semi-Automatic Single Nozzle Liquid Filling Machine 10–100 ml

The Semi-Automatic Single Nozzle Liquid Filling Machine (10–100 ml) is a compact, efficient and reliable piston-type filling machine designed for accurate filling of low-viscosity liquids into bottles, containers and vials. It is an ideal packaging solution for small and medium-scale businesses operating in the cosmetic, pharmaceutical, food, beverage and chemical industries.

Featuring an adjustable 10–100 ml filling capacity and a production efficiency of approximately 600 bottles per hour, this machine helps businesses achieve consistent filling quantities while reducing manual effort and product wastage.

The machine features a durable stainless steel body, with piston and hopper components made from 304 stainless steel and PTFE (Polytetrafluoroethylene) for corrosion resistance and convenient cleaning.

Its pneumatic piston filling mechanism, adjustable filling volume and speed, and specially designed anti-leakage lifting nozzle help deliver smooth, controlled and consistent liquid filling operations.

The machine requires an air supply of 400 LPM at 0.6 MPa and operates on a 110V/220V, 50Hz single-phase electrical supply.

Important Note: An external air compressor is required for operation and must be purchased separately.

Key Features

1. Adjustable Filling Capacity (10–100 ml)

Provides flexible filling volume adjustment from 10 ml to 100 ml, making it suitable for different bottle sizes and small-volume liquid packaging requirements.

2. Semi-Automatic Piston Filling System

Features a pneumatic piston mechanism that automates liquid dispensing while allowing operators to position and remove containers manually.

3. Production Efficiency of 600 Bottles/Hour

Offers an approximate filling capacity of 600 bottles per hour, depending on the selected filling volume, liquid properties and operating conditions.

4. Durable Stainless Steel Construction

Manufactured with a stainless steel body and 304 stainless steel product-contact components for durability, corrosion resistance and easy cleaning.

5. Single Nozzle Filling Mechanism

Equipped with one filling nozzle for controlled and consistent liquid dispensing, especially suitable for small-batch production.

6. Adjustable Filling Volume and Speed

Allows operators to adjust the filling quantity and dispensing speed according to different liquid products and packaging requirements.

7. Anti-Drip and Lifting Filling Nozzle

Features an anti-leakage filling head with a lifting mechanism designed to minimize dripping, improve filling control and reduce product wastage.

8. Compact and Space-Saving Design

The lightweight and compact structure makes it suitable for laboratories, small production facilities, cosmetic manufacturing units and packaging workstations.

9. Foot Pedal Operation

Supports convenient filling cycle activation through a foot pedal, helping operators manage the filling process efficiently.

10. Easy Cleaning and Maintenance

The accessible filling components and stainless steel construction allow convenient routine cleaning and maintenance.

Applications

Cosmetic & Personal Care Industry

Suitable for filling compatible low-viscosity cosmetic liquids such as:

• Rose water
• Facial toners
• Cosmetic waters
• Liquid fragrances
• Other free-flowing personal care liquids

Pharmaceutical Industry

Suitable for filling compatible low-viscosity pharmaceutical liquids, subject to applicable hygiene and regulatory requirements.

Common applications include:

• Liquid medicinal formulations
• Low-viscosity syrups
• Pharmaceutical liquid samples
• Laboratory liquid preparations

Food & Beverage Industry

Ideal for filling compatible free-flowing food and beverage liquids into small bottles or containers.

Applications include:

• Drinking water
• Flavored water
• Liquid food samples
• Low-viscosity beverages
• Other suitable free-flowing food liquids

Laboratories & Research Facilities

Useful for controlled filling of liquid samples, testing solutions and small-volume liquid formulations.

Chemical Industry

Suitable for dispensing compatible low-viscosity chemical liquids and cleaning solutions, depending on material compatibility.

Small & Medium Manufacturing Units

An efficient filling solution for businesses requiring adjustable filling quantities and consistent small-batch production.

How to Use

Step 1: Machine Preparation

• Place the machine on a stable, clean and level working surface.
• Ensure the filling nozzle, hopper and product-contact components are properly cleaned.
• Connect the machine to a suitable electrical power supply.
• Connect an external air compressor to the pneumatic system.
• Check the air connections and ensure the required operating pressure is available.

Step 2: Adjust Filling Settings

• Set the desired filling volume between 10 ml and 100 ml using the volume adjustment mechanism.
• Adjust the filling speed according to the liquid characteristics.
• Perform a trial filling cycle to verify the dispensing quantity.

Step 3: Container Placement

• Place an empty bottle, vial or suitable container directly beneath the filling nozzle.
• Ensure proper alignment to avoid spilling or inaccurate filling.

Step 4: Start the Filling Process

• Activate the filling cycle using the foot pedal.
• Allow the piston mechanism to dispense the selected quantity of liquid.
• Monitor the filling process to ensure consistent filling levels.
• Repeat the process for subsequent containers.

Step 5: Post-Filling Operation

• Remove the filled container from beneath the nozzle.
• Inspect the filling quantity and check for dripping or leakage.
• Clean any spills around the filling area.
• After completing production, switch off the machine and disconnect the compressed air supply.

Maintenance & Care Instructions

1. Routine Cleaning

Clean the filling nozzle, hopper, piston and other product-contact components regularly to prevent residue buildup and cross-contamination.

2. Pneumatic System Inspection

Check the air pipes, fittings and pneumatic connections periodically to prevent air leakage and maintain efficient operation.

3. Maintain Recommended Air Pressure

Operate the machine at the specified air pressure of 0.6 MPa and use an appropriately rated air compressor.

4. Inspect Seals and Components

Regularly inspect the piston seals, PTFE components and filling nozzle for wear or damage.

5. Electrical Safety

Always switch off and disconnect the electrical power supply before performing maintenance or cleaning.

6. Material Compatibility

Use liquids compatible with the machine's stainless steel, PTFE and other product-contact components.

7. Proper Storage

Keep the machine clean, dry and protected from excessive moisture, dust and heat when not in use.

Technical Highlights

• Product Type: Semi-Automatic Liquid Filling Machine
• Filling Mechanism: Pneumatic Piston Type
• Filling Volume: 10–100 ml
• Filling Head: Single Nozzle
• Production Efficiency: Approximately 600 Bottles/Hour
• Body Material: Stainless Steel
• Piston & Hopper Material: SS304 Stainless Steel and PTFE
• Operating Air Pressure: 0.6 MPa
• Air Supply Requirement: 400 LPM
• Power Supply: 110V / 220V
• Frequency: 50Hz
• Phase: Single Phase
• Weight: Approximately 17.1 kg
• Country of Origin: China

Important Note

An external air compressor is mandatory for operation and is not included with the machine. It must be purchased separately.

The machine is primarily designed for compatible low-viscosity, free-flowing liquids. Filling efficiency and accuracy may vary depending on liquid viscosity, filling volume, container size and operating conditions.

Why Choose Universal Packaging Solutions?

Universal Packaging Solutions, New Delhi, supplies a wide range of industrial packaging, filling, sealing and batch coding equipment for businesses across India.

With Universal Seal™ | Since 2010, we provide packaging machinery solutions for food processing, cosmetics, pharmaceuticals, manufacturing, e-commerce and other commercial applications.

Explore our complete range of Liquid Filling Machines, Paste Filling Machines, Sealing Machines, Batch Coding Machines, Inkjet Printers and Packaging Equipment.

Visit Our Official Website: www.universalseal.in

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