Heavy Duty Semi-Automatic Single Nozzle Liquid Filling Machine 100–1000 ml

The Semi-Automatic Single Nozzle Liquid Filling Machine (100–1000 ml) is a reliable and efficient piston-type filling solution designed for accurate and consistent liquid packaging operations. It is suitable for small and medium-scale businesses in the food, beverage, pharmaceutical, cosmetic and chemical industries.

Featuring a single-head pneumatic filling system, this machine offers an adjustable filling volume of 100–1000 ml and a production efficiency of approximately 600–1500 bottles per hour, depending on the liquid characteristics, filling volume and operating conditions.

The machine features a durable stainless steel body, with product-contact piston and hopper components made from SS304 stainless steel and PTFE (Polytetrafluoroethylene). Its compact design, adjustable filling speed and volume, and anti-drip filling nozzle help ensure convenient operation, consistent filling and reduced product wastage.

The machine operates using compressed air at 0.6 MPa, with an air supply requirement of 400 LPM.

Important Note: An external air compressor is required for operation and must be purchased separately.

Key Features

1. Adjustable Filling Capacity (100–1000 ml)

Allows operators to adjust the filling volume according to different bottle sizes and packaging requirements.

2. Efficient Production Output

Provides an estimated filling efficiency of 600–1500 bottles per hour, depending on the selected filling volume, product viscosity and operator efficiency.

3. Durable Stainless Steel Construction

Features a stainless steel body with SS304 and PTFE product-contact components for durability, corrosion resistance and convenient cleaning.

4. Pneumatic Piston Filling System

Uses compressed air to operate the piston mechanism, supporting controlled and consistent liquid dispensing.

5. Single Nozzle Filling Mechanism

Equipped with a single filling head for straightforward operation, convenient bottle positioning and controlled filling.

6. Adjustable Filling Speed and Volume

Operators can adjust the filling quantity and speed to suit different liquid products and packaging requirements.

7. Anti-Drip Filling Nozzle

The specially designed filling nozzle helps minimize dripping, leakage and unnecessary product wastage during operation.

8. Compact and Space-Saving Design

Its compact structure makes it suitable for small production facilities, packaging units and commercial workstations.

9. Foot Pedal Operation

Supports convenient semi-automatic filling through a foot pedal, allowing operators to control the filling cycle.

10. Easy Cleaning and Maintenance

The accessible filling components and stainless steel construction support regular cleaning and routine maintenance.

Applications

Food & Beverage Industry

Suitable for filling compatible free-flowing liquids such as drinking water, flavored water, juices and other low-viscosity liquid products.

Cosmetic & Personal Care Industry

Ideal for filling rose water, liquid toners, cosmetic waters and other compatible low-viscosity personal care products.

Pharmaceutical Industry

Can be used for suitable low-viscosity pharmaceutical liquids and syrups, subject to appropriate hygiene, material compatibility and applicable regulatory requirements.

Chemical Industry

Suitable for filling compatible liquid chemicals, cleaning solutions and other free-flowing industrial liquids.

Laboratories & Research Facilities

Useful for dispensing liquid samples, laboratory solutions and small-batch liquid formulations.

Small & Medium Manufacturing Units

An efficient solution for businesses requiring adjustable filling quantities and consistent bottle-filling operations.

How to Use

Step 1: Machine Preparation

• Place the machine on a stable, level surface.
• Ensure the filling nozzle, hopper and product-contact components are clean.
• Connect the machine to the appropriate electrical power supply.
• Connect an external air compressor capable of supplying the required airflow and pressure.
• Check all pneumatic connections before starting operation.

Step 2: Adjust Filling Settings

• Set the required filling volume between 100 ml and 1000 ml.
• Adjust the filling speed according to the liquid characteristics.
• Perform a trial filling cycle to check the quantity and consistency.

Step 3: Position the Container

• Place an empty bottle or suitable container directly below the filling nozzle.
• Ensure the container is properly aligned to avoid spilling.

Step 4: Start the Filling Process

• Activate the filling cycle using the foot pedal.
• Allow the piston mechanism to dispense the selected quantity.
• Check the filling level and adjust the settings if necessary.
• Repeat the process for subsequent containers.

Step 5: Complete the Operation

• Remove the filled container from the filling area.
• Inspect the filled quantity and nozzle for dripping.
• After completing production, switch off the machine and disconnect the compressed air supply.

Maintenance & Care Instructions

• Regular Cleaning: Clean the hopper, piston, nozzle and product-contact components after use to prevent residue buildup.
• Air Pressure Inspection: Maintain the recommended operating air pressure of 0.6 MPa.
• Pneumatic Connections: Regularly inspect air pipes, fittings and connections for leakage.
• Seal Maintenance: Check piston seals and PTFE components periodically for wear or damage.
• Electrical Safety: Disconnect the electrical supply before cleaning or maintenance.
• Material Compatibility: Use only liquids compatible with the machine's product-contact materials and sealing components.
• Proper Storage: Keep the machine clean, dry and protected from excessive dust and moisture.

Important Information

• Filling Volume: 100–1000 ml
• Filling Efficiency: 600–1500 Bottles/Hour
• Filling Head: Single Nozzle
• Operating Type: Semi-Automatic
• Filling Mechanism: Pneumatic Piston Type
• Body Material: Stainless Steel
• Air Pressure: 0.6 MPa
• Air Supply: 400 LPM
• Power: 10W
• Voltage: 220V / 110V
• Frequency: 50Hz
• Country of Origin: China

Note: An external air compressor is mandatory for operation and is not included with the machine. The compressor must be purchased separately.

Why Choose Universal Packaging Solutions?

Universal Packaging Solutions, New Delhi, is a supplier of industrial packaging, filling, sealing and batch coding machines under its Universal Seal™ | Since 2010 brand.

We provide packaging machinery solutions for businesses across India, including liquid filling machines, paste filling machines, sealing machines, inkjet printers, batch coding machines and other packaging equipment.

Explore Our Products & Order Online:

Website: www.universalseal.in

Universal Seal™ – Your Trusted Partner for Quality Packaging Solutions Since 2010.