Universal Seal™ 50–500ml Semi-Automatic Double Nozzle Paste Filling Machine

Product Description

The Universal Seal™ 50–500ml Semi-Automatic Double Nozzle Paste Filling Machine is a reliable and efficient industrial filling solution designed for accurate dispensing of creams, pastes, sauces, lotions, gels, and other compatible viscous liquids into bottles, jars, and containers.

Equipped with an advanced pneumatic piston filling system and dual filling nozzles, this machine enables efficient filling of two containers during each filling cycle, helping manufacturers improve productivity and maintain consistent filling quantities.

With an adjustable filling capacity of 50ml to 500ml and a production efficiency of up to 1500 bottles per hour, this double-head paste filling machine is suitable for small and medium-scale manufacturing and packaging operations.

The machine features a durable stainless steel body with 304 stainless steel and PTFE product-contact components, providing corrosion resistance, convenient cleaning, and reliable performance. Its 20-liter hopper supports continuous filling operations while reducing the need for frequent product refilling.

Designed with adjustable filling volume and speed controls, this semi-automatic pneumatic filling machine offers convenient operation for products with different viscosities. The anti-drip filling system helps minimize product leakage, stringing, and unnecessary wastage.

Widely used in the food processing, cosmetics, pharmaceutical, personal care, and chemical industries, the Universal Seal™ Double Nozzle Paste Filling Machine is a practical solution for businesses requiring accurate and efficient viscous product packaging.

Important Note: This machine is not suitable for grease filling. An external air compressor is required for operation and must be purchased separately.

Key Features

1. Double Nozzle Filling System: Allows simultaneous filling of two containers, improving production efficiency and reducing filling time.
2. Adjustable Filling Volume (50–500ml): Provides flexible filling quantities for different packaging sizes and product requirements.
3. Pneumatic Piston Filling Technology: Uses compressed air to deliver controlled and consistent filling performance.
4. High Production Efficiency: Capable of filling up to 1500 bottles per hour, depending on filling volume, product viscosity, and operating conditions.
5. Stainless Steel Construction: Durable machine body with corrosion-resistant product-contact components for convenient cleaning and maintenance.
6. 20-Liter Hopper Capacity: Supports efficient production with fewer interruptions for material refilling.
7. Anti-Drip Filling Nozzles: Designed to minimize leakage, dripping, and product stringing during filling operations.
8. Adjustable Filling Speed: Allows operators to regulate dispensing speed according to product viscosity and packaging requirements.
9. Manual & Automatic Operating Modes: Offers flexible operation through selectable filling modes for different production needs.
10. Emergency Stop Function: Equipped with an emergency stop switch for quick machine shutdown when required.
11. User-Friendly Design: Simple controls and an accessible adjustment mechanism make the machine convenient to operate.
12. Versatile Product Compatibility: Suitable for filling sauces, jams, creams, lotions, shampoos, gels, and other compatible viscous products.

Applications

1. Food Processing Industry

Suitable for filling various thick and semi-liquid food products, including:

• Sauces and ketchup
• Fruit jams and spreads
• Honey and syrups
• Food pastes
• Other compatible viscous food products

The double-nozzle system helps maintain consistent filling quantities while improving packaging efficiency.

2. Cosmetic Industry

Ideal for filling cosmetic and beauty care products such as:

• Face creams and moisturizers
• Body lotions
• Cosmetic gels
• Thick serums
• Beauty care formulations

The adjustable filling volume makes it suitable for different cosmetic packaging requirements.

3. Pharmaceutical Industry

Can be used for filling compatible pharmaceutical products, including:

• Medicinal creams
• Ointments
• Pharmaceutical gels
• Thick liquid formulations

Use in pharmaceutical production is subject to applicable hygiene, validation, and manufacturing requirements.

4. Chemical Industry

Suitable for dispensing compatible viscous chemical products, including:

• Liquid adhesives
• Cleaning gels
• Industrial pastes
• Thick chemical formulations

Material compatibility must be verified before filling chemical products.

5. Personal Care Industry

Suitable for filling personal care products such as:

• Shampoos
• Hair conditioners
• Body lotions
• Handwash gels
• Liquid soaps

Operating Instructions

Step 1 – Machine Setup

• Place the filling machine on a stable, clean, and level surface.
• Ensure all machine components are properly assembled.
• Connect the machine to the appropriate 110V or 220V electrical supply.
• Connect a suitable external air compressor to the pneumatic system.
• Set the regulated air pressure according to the machine's operating requirement of 0.8 MPa (8 Bar).

Step 2 – Prepare the Filling Material

• Ensure the cream, paste, or liquid is suitable for the machine.
• Check the product viscosity before filling.
• Remove large particles or foreign materials that may block the filling nozzles.
• Mix the product if necessary to maintain a consistent texture.

Step 3 – Fill the Hopper

• Pour the prepared product into the stainless steel hopper.
• Do not exceed the maximum hopper capacity of 20 liters.
• Ensure the filling material can flow properly into the piston filling system.

Step 4 – Adjust the Filling Volume

• Set the required filling quantity between 50ml and 500ml using the volume adjustment controls.
• Adjust the filling speed according to the product's viscosity.
• Perform a trial filling to verify the required quantity and consistency.

Step 5 – Select the Operating Mode

• Choose manual or automatic operation according to production requirements.
• In manual mode, activate the filling cycle using the provided control or foot pedal.
• In automatic mode, configure the filling cycle according to the machine's operating instructions.

Step 6 – Start the Filling Process

• Position two empty bottles, jars, or containers beneath the filling nozzles.
• Ensure both containers are correctly aligned.
• Activate the filling cycle.
• The pneumatic piston system dispenses the preset quantity into the containers.
• Remove the filled containers and position the next two empty containers.

Step 7 – Complete the Operation

• Stop the machine after completing the filling process.
• Remove any remaining filling material from the hopper as appropriate.
• Clean the filling nozzles and product-contact components.
• Disconnect the power and compressed air supply before maintenance.

Cleaning & Maintenance

1. Regular Cleaning

Clean the hopper, filling nozzles, piston cylinders, and other product-contact components after each production cycle to prevent product buildup and contamination.

2. Pneumatic System Inspection

Regularly inspect air hoses, regulators, connectors, and pneumatic fittings for leakage or damage. Maintain the recommended operating air pressure.

3. Filling Nozzle Maintenance

Inspect both filling nozzles for blockages, dripping, or product residue. Clean the nozzles regularly to maintain consistent filling performance.

4. Piston & Seal Inspection

Check piston seals, O-rings, and gaskets for wear or damage. Replace worn components to prevent leakage and maintain filling accuracy.

5. Lubrication

Lubricate moving components according to the manufacturer's recommendations. Use suitable food-grade lubricants where required for food processing applications.

6. Routine Machine Inspection

Inspect the machine regularly for loose connections, corrosion, abnormal noise, or damaged components to ensure reliable operation.

Safety Precautions

• Read the manufacturer's operating manual before using the machine.
• Use a suitable external air compressor with clean, dry, and regulated compressed air.
• Do not exceed the specified operating air pressure.
• Ensure the electrical supply matches the machine's rated voltage.
• Keep hands and loose clothing away from moving machine components.
• Verify product compatibility with stainless steel, PTFE, seals, and other product-contact materials.
• Do not use the machine for grease filling.
• Disconnect electrical power and release compressed air pressure before cleaning or maintenance.
• Use appropriate protective equipment when handling chemical or hazardous products.
• Install the machine on a stable and level surface.
• Allow only trained personnel to operate and maintain the machine.

Important: Actual production efficiency depends on product viscosity, filling volume, container size, and operator speed. An external air compressor is required and is not included with the machine.

Why Choose Universal Seal™?

Universal Seal™ | Since 2010

Universal Packaging Solutions, New Delhi, supplies a wide range of industrial packaging, filling, sealing, and batch coding machines for businesses across India.

Our product range includes pneumatic paste filling machines, liquid filling machines, cream filling machines, band sealing machines, induction sealing machines, vacuum packaging machines, and industrial inkjet printers.

We focus on providing efficient and practical packaging machinery solutions for manufacturers in the food, pharmaceutical, cosmetic, chemical, FMCG, and industrial sectors.

Universal Seal™ – Smart Coding, Perfect Packaging Solution.

Website: www.universalseal.in