Semi-Automatic Double Nozzle Liquid Filling Machine 100–1000 ml | Universal Seal™

Description

The Universal Seal™ Semi-Automatic Double Nozzle Liquid Filling Machine (100–1000 ml) is a reliable and efficient industrial filling solution designed for accurate, consistent and high-productivity liquid packaging operations. Featuring an advanced double-head piston filling system, this machine is suitable for filling compatible free-flowing and low-viscosity liquids into bottles, jars and other containers.

With an adjustable filling capacity of 100 ml to 1000 ml and a production efficiency of approximately 600–1500 bottles per hour, this machine helps businesses improve productivity, reduce manual filling effort and maintain consistent filling quantities.

The machine features a durable stainless steel body, with filling components made using 304 stainless steel and PTFE (Polytetrafluoroethylene) for corrosion resistance, durability and convenient cleaning.

Its 20-liter hopper capacity supports continuous filling operations while reducing frequent refilling requirements.

Both the filling volume and filling speed are adjustable, allowing operators to customize the filling process according to different liquid characteristics, container sizes and production requirements.

The machine is equipped with an anti-leakage filling head and lifting filling mechanism, helping minimize unwanted dripping, reduce product wastage and maintain a cleaner filling environment.

Designed for small and medium-scale production facilities, this semi-automatic filling machine is suitable for businesses operating in the food and beverage, cosmetics, pharmaceutical, laboratory and light manufacturing industries.

Important Note: An external air compressor is required and must be purchased separately.

Key Features

1. Double Nozzle Filling System

Equipped with two filling nozzles that support efficient liquid dispensing and help improve production output compared with single-nozzle filling operations.

2. Adjustable Filling Capacity (100–1000 ml)

Allows operators to adjust the filling volume between 100 ml and 1000 ml, making it suitable for different bottle sizes and packaging requirements.

3. High Production Efficiency

Offers a stated filling efficiency of approximately 600–1500 bottles per hour, depending on liquid viscosity, filling quantity, container size and operating conditions.

4. Durable Stainless Steel Construction

Features a robust stainless steel body with SS304 and PTFE filling components, supporting corrosion resistance, durability and convenient cleaning.

5. 20-Liter Hopper Capacity

Equipped with a 20-liter hopper to accommodate liquid material and reduce the need for frequent refilling during production.

6. Piston-Type Filling Technology

Uses a piston filling mechanism for controlled liquid dispensing and consistent filling quantities.

7. Adjustable Filling Volume and Speed

Both filling volume and filling speed can be adjusted according to product characteristics and operational requirements.

8. Anti-Drip Filling Mechanism

The filling heads incorporate an anti-leakage design to help minimize dripping, prevent unnecessary spills and reduce product wastage.

9. Lifting Filling Head

Features a lifting filling arrangement designed to support controlled dispensing and cleaner liquid filling operations.

10. Semi-Automatic Operation

Combines operator control with a pneumatic piston filling mechanism, making it suitable for small and medium-scale manufacturing businesses.

11. Convenient Cleaning and Maintenance

Accessible filling components and stainless steel construction make the machine convenient to clean, inspect and maintain.

12. Versatile Industrial Applications

Suitable for filling various compatible free-flowing and low-viscosity liquids used in multiple industries.

Applications

The Universal Seal™ Semi-Automatic Double Nozzle Liquid Filling Machine 100–1000 ml is designed for a wide range of compatible liquid filling applications.

1. Food & Beverage Industry

Suitable for filling compatible liquid food and beverage products, including:

• Drinking water
• Fruit-based beverages
• Liquid flavorings
• Thin syrups
• Other free-flowing food-grade liquids

Food-contact material compatibility and appropriate cleaning procedures should be verified before use.

2. Cosmetic & Personal Care Industry

Ideal for filling compatible cosmetic and personal care liquids such as:

• Rose water
• Beauty serums
• Cosmetic oils
• Liquid toners
• Facial mists
• Other low-viscosity cosmetic formulations

3. Pharmaceutical Industry

Can be used for filling compatible pharmaceutical liquids, medicinal syrups and other low-viscosity formulations into suitable bottles or containers, subject to applicable hygiene, validation and regulatory requirements.

4. Laboratory Applications

Useful for controlled filling of compatible liquid samples, laboratory solutions and small-batch testing formulations.

5. Chemical & Light Manufacturing Industry

Suitable for filling compatible non-corrosive industrial liquids and other low-viscosity chemical formulations.

Working Principle

The machine operates using a semi-automatic pneumatic piston filling system.

During operation, liquid is drawn from the hopper into the filling cylinders through the piston mechanism.

The operator adjusts the desired filling volume between 100 ml and 1000 ml and sets the filling speed according to the liquid characteristics and packaging requirements.

Once the filling cycle is activated, the pneumatic piston mechanism dispenses the measured liquid through the two filling nozzles into the positioned containers.

The anti-drip filling heads help minimize leakage and unwanted dripping during the filling process.

This mechanism supports repeatable liquid dispensing and helps improve filling consistency.

How to Use

Step 1: Machine Preparation

• Place the machine on a stable, clean and level working surface.
• Ensure that the hopper, filling nozzles and other product-contact components are properly cleaned.
• Check all pneumatic pipes, fittings and connections.
• Connect the machine to the appropriate electrical power supply.
• Connect a compatible external air compressor.
• Set the operating air pressure according to the manufacturer's recommended specifications.

Step 2: Load the Liquid Material

• Pour the compatible liquid product into the 20-liter hopper.
• Ensure that the filling material is free from particles that may block the filling system.
• Avoid exceeding the hopper's recommended filling capacity.

Step 3: Adjust the Filling Volume

• Set the required filling quantity between 100 ml and 1000 ml.
• Use the volume adjustment mechanism to control the piston stroke.
• Adjust the filling speed according to the liquid viscosity and production requirements.
• Perform a trial filling cycle to verify the actual dispensing quantity.

Step 4: Position the Containers

• Place empty bottles or suitable containers beneath both filling nozzles.
• Ensure the containers are correctly aligned.
• Maintain suitable clearance between the nozzle outlets and container openings.

Step 5: Start the Filling Process

• Activate the filling cycle using the provided foot pedal or operating controls, as applicable.
• The pneumatic piston mechanism draws liquid into the filling cylinders and dispenses the selected quantity through the filling nozzles.
• Monitor the filling process to ensure consistent dispensing.
• Adjust the filling volume or speed if required.

Step 6: Complete the Filling Cycle

• Remove the filled containers after the filling cycle is complete.
• Position the next set of empty containers beneath the nozzles.
• Repeat the process according to production requirements.
• Check the filling accuracy periodically.

Step 7: Cleaning After Operation

• Switch off the machine and disconnect the electrical supply.
• Shut off and safely release the compressed air supply before maintenance.
• Remove remaining filling material according to the manufacturer's instructions.
• Clean the hopper, cylinders, filling nozzles and other product-contact components.
• Allow the components to dry before the next operation.

Maintenance & Care Instructions

1. Routine Cleaning

Clean the hopper, filling nozzles, cylinders and other product-contact components regularly to prevent residue buildup and cross-contamination.

2. Inspect Pneumatic Connections

Check pneumatic pipes, air fittings and connections for leakage, wear or damage. Maintain the recommended operating air pressure.

3. Check Filling Accuracy

Periodically perform trial filling cycles and measure the output quantity to maintain consistent filling performance.

4. Nozzle Maintenance

Keep both filling nozzles clean and free from blockages. Inspect the anti-drip mechanism regularly.

5. Piston and Seal Inspection

Inspect piston seals and related components for wear, leakage or damage. Replace worn components when necessary.

6. Electrical Safety

Always disconnect the machine from the electrical supply before cleaning, inspection or maintenance.

7. Air Compressor Maintenance

Ensure the external air compressor provides a stable and suitable air supply. Follow the compressor manufacturer's maintenance recommendations.

8. Material Compatibility

Use only liquids compatible with the machine's stainless steel, PTFE and other product-contact components.

9. Avoid Overloading

Operate the machine within its specified filling capacity and recommended pressure limits.

10. Proper Storage

Keep the machine clean and dry when not in use. Protect electrical and pneumatic components from moisture, dust and physical damage.

Important Information

• External air compressor is required and is not included with the machine.
• Filling volume is adjustable between 100 ml and 1000 ml.
• Production efficiency may vary depending on filling quantity, liquid viscosity, container size and operating conditions.
• The machine is primarily suitable for compatible free-flowing and low-viscosity liquids.
• Confirm material compatibility before filling corrosive, flammable or highly viscous products.
• Ensure that the electrical supply and compressed air pressure meet the machine's operating requirements.
• Actual machine appearance and minor specifications may vary depending on the supplied model or production batch.

Why Choose Universal Packaging Solutions?

Universal Packaging Solutions, New Delhi, is a trusted supplier of industrial packaging, filling, sealing and batch coding machinery, serving businesses across India since 2010.

Under our Universal Seal™ brand, we offer a wide range of industrial packaging equipment, including Semi-Automatic Liquid Filling Machines, Paste Filling Machines, Band Sealing Machines, Vacuum Packaging Machines, Induction Sealing Machines, TIJ Inkjet Printers and Batch Coding Machines.

We aim to help businesses find practical, efficient and reliable packaging solutions suited to their production requirements.

Explore Our Complete Product Range & Order Online

Website: www.universalseal.in

Contact: +91 98104 71166 / +91 99992 47703

Universal Seal™ – Smart Coding, Perfect Packaging Solution | Since 2010