Semi-Automatic Double Nozzle Paste Filling Machine 10–100 ml for High-Viscosity Products | Universal Seal™

Description

The Universal Seal™ Semi-Automatic Double Nozzle Paste Filling Machine (10–100 ml) is a high-performance, precision-focused filling solution designed for accurate and efficient dispensing of viscous liquids, creams, gels, sauces, pastes and other compatible semi-liquid products.

Featuring a double-nozzle pneumatic piston filling system, this machine allows simultaneous filling of two containers, helping improve production efficiency, reduce manual effort and maintain consistent filling quantities.

With an adjustable filling range of 10 ml to 100 ml and a stated filling speed of up to 50 bottles per minute, the machine is suitable for small and medium-scale manufacturing businesses requiring reliable paste filling operations.

The product-contact components are manufactured using SS316L stainless steel, while the hopper is constructed from SS304 stainless steel, providing durability, corrosion resistance and convenient cleaning.

Both the filling volume and filling speed are adjustable, allowing operators to customize the filling process according to product viscosity, container size and production requirements.

Its compact, practical design helps optimize workspace utilization while supporting efficient production operations.

The machine is suitable for applications in the food processing, cosmetics, pharmaceutical, chemical and personal care industries.

IMPORTANT NOTE: This machine is not suitable for grease filling.

Key Features

1. Double Nozzle Filling System

Equipped with two filling nozzles that support simultaneous filling of two containers, helping increase productivity and reduce filling cycle time.

2. Adjustable Filling Capacity (10–100 ml)

Allows operators to adjust the filling volume between 10 ml and 100 ml, making it suitable for different bottle sizes, jars, tubes and other compatible containers.

3. High Filling Accuracy

Designed for precise and consistent dispensing through its piston-type filling mechanism. The supplied accuracy specification is 0.5%–0.1%+, subject to manufacturer verification and operating conditions.

4. SS316L Product-Contact Components

The material-contact components are made from 316L stainless steel, offering durability, corrosion resistance and suitability for various compatible paste formulations.

5. SS304 Stainless Steel Hopper

Features a durable 304 stainless steel hopper with a stated capacity of approximately 15–30 kg, depending on the filling material and product density.

6. Pneumatic Piston Filling Technology

Uses a pneumatic piston mechanism to draw and dispense measured quantities of paste or viscous liquid into containers.

7. Adjustable Filling Speed

The filling speed can be adjusted according to the viscosity of the product and operational requirements.

8. High Production Efficiency

Offers a stated filling speed of 0–50 bottles per minute, depending on filling volume, material viscosity and operating conditions.

9. Compact and Space-Saving Design

Designed with a practical and compact structure, making it suitable for small production units and medium-scale manufacturing facilities.

10. Easy Cleaning and Maintenance

The machine is designed to allow convenient access to filling components for regular cleaning, inspection and maintenance.

11. Semi-Automatic Operation

Combines operator control with a pneumatic filling mechanism for convenient filling operations.

12. Versatile Filling Applications

Suitable for dispensing a wide range of compatible viscous liquids, creams, gels, sauces and semi-liquid formulations.

Applications

The Universal Seal™ Double Nozzle Paste Filling Machine 10–100 ml is suitable for various industrial filling applications.

1. Food Processing Industry

Suitable for filling compatible thick and semi-liquid food products, including:

• Tomato ketchup
• Sauces
• Smooth jams
• Chocolate syrups
• Food pastes
• Other compatible viscous food products

Food-contact material compatibility and appropriate hygienic cleaning procedures should be verified before use.

2. Cosmetic & Personal Care Industry

Ideal for filling compatible cosmetic and personal care products such as:

• Face creams
• Body lotions
• Cosmetic gels
• Beauty creams
• Hair gels
• Skin care formulations
• Other semi-liquid cosmetic products

3. Pharmaceutical Industry

Can be used for dispensing compatible pharmaceutical creams, ointments, gels and semi-liquid formulations into suitable containers, subject to applicable hygiene, validation and regulatory requirements.

4. Chemical Industry

Suitable for filling compatible viscous chemical formulations, including:

• Non-corrosive adhesives
• Industrial gels
• Thick liquid formulations
• Other compatible semi-liquid chemical products

Material compatibility should be confirmed before filling chemical products.

5. Small-Scale Manufacturing

A practical solution for small businesses, startups and manufacturing units requiring accurate small-volume paste filling operations.

Working Principle

The machine operates using a semi-automatic pneumatic piston filling system.

During operation, the paste or viscous liquid is loaded into the stainless steel hopper.

The pneumatic piston mechanism draws a measured quantity of material into the filling cylinders.

The operator adjusts the required filling volume between 10 ml and 100 ml and sets the filling speed according to the product's viscosity and packaging requirements.

Once the filling cycle is activated, the measured material is dispensed through the two filling nozzles into the positioned containers.

This mechanism helps maintain consistent filling quantities while supporting efficient double-nozzle filling operations.

How to Use

Step 1: Machine Preparation

• Place the machine on a stable, clean and level working surface.
• Ensure that the hopper, filling nozzles and other product-contact components are properly cleaned.
• Inspect the machine for loose fittings, damaged components or leakage.
• Connect the machine to a suitable 220V electrical power supply.
• Connect a compatible external air compressor according to the manufacturer's instructions.
• Set the air pressure within the recommended operating range.

Step 2: Prepare the Filling Material

• Ensure that the paste or viscous liquid is suitable for the machine.
• Check that the material is free from large particles that may block the filling nozzles.
• Mix the product if required to maintain uniform consistency.
• Confirm that the product's viscosity is compatible with the filling system.

Step 3: Fill the Hopper

• Pour the prepared paste or viscous liquid into the stainless steel hopper.
• Avoid exceeding the recommended hopper capacity.
• Ensure that the filling material is distributed evenly.

Step 4: Adjust the Filling Volume

• Set the desired filling quantity between 10 ml and 100 ml.
• Adjust the piston stroke using the provided filling volume adjustment mechanism.
• Set the filling speed according to the product's viscosity.
• Perform a trial filling cycle to verify the actual dispensing quantity.

Step 5: Position the Containers

• Place two empty bottles, jars or suitable containers beneath the filling nozzles.
• Ensure that both containers are correctly aligned.
• Maintain suitable clearance between the nozzle outlets and container openings.

Step 6: Start the Filling Process

• Select the appropriate operating mode, if supported by the supplied machine.
• Activate the filling cycle using the provided controls or foot pedal, as applicable.
• The pneumatic piston mechanism dispenses the selected quantity through both filling nozzles.
• Monitor the filling process for consistent dispensing and possible nozzle blockage.
• Adjust the filling volume or speed if required.

Step 7: Complete the Filling Cycle

• Remove the filled containers after the filling cycle is complete.
• Position the next set of empty containers beneath the nozzles.
• Repeat the process according to production requirements.
• Check filling consistency periodically.

Step 8: Cleaning After Operation

• Switch off the machine and disconnect the electrical supply.
• Shut off and safely release the compressed air supply before maintenance.
• Remove any remaining filling material according to the manufacturer's instructions.
• Clean the hopper, cylinders, filling nozzles and other product-contact components.
• Allow the components to dry before the next production cycle.

Maintenance & Care Instructions

1. Regular Cleaning

Thoroughly clean the hopper, filling cylinders, nozzles and all product-contact components after each production run to prevent residue buildup and cross-contamination.

2. Inspect Piston Seals

Check piston seals and gaskets periodically for wear, cracks, leakage or damage. Replace worn components when necessary.

3. Check Pneumatic Connections

Inspect air pipes, fittings and pneumatic connections regularly to ensure stable air pressure and prevent leakage.

4. Nozzle Maintenance

Keep both filling nozzles clean and free from blockages, especially when handling viscous materials.

5. Filling Accuracy Verification

Perform periodic trial filling cycles and measure the dispensed quantity to maintain consistent filling performance.

6. Electrical Safety

Always disconnect the electrical power supply before cleaning, inspection or maintenance.

7. Air Compressor Maintenance

Ensure that the external air compressor provides a stable and suitable air supply. Follow the compressor manufacturer's maintenance recommendations.

8. Material Compatibility

Use only products compatible with the machine's stainless steel components, seals and filling mechanism.

9. Avoid Excessive Pressure

Operate the machine within the recommended air pressure range to prevent damage to pneumatic components.

10. Proper Storage

Store the machine in a clean, dry and well-ventilated location when not in use.

Important Information

• This machine is not suitable for grease filling.
• Filling volume is adjustable between 10 ml and 100 ml.
• The machine is designed for compatible viscous liquids, creams, pastes, gels and semi-liquid products.
• Actual filling speed depends on filling volume, material viscosity and operating conditions.
• The supplied filling accuracy specification requires manufacturer confirmation.
• Confirm compatibility before filling highly corrosive, flammable or abrasive products.
• An appropriate compressed air supply is required for pneumatic operation. Confirm whether the compressor is included in the supplied package.

Why Choose Universal Packaging Solutions?

Universal Packaging Solutions, New Delhi, is a trusted supplier of industrial packaging, filling, sealing and batch coding machinery, serving businesses across India since 2010.

Under our Universal Seal™ brand, we offer a comprehensive range of industrial packaging equipment, including Paste Filling Machines, Liquid Filling Machines, Band Sealing Machines, Vacuum Packaging Machines, Induction Sealing Machines, TIJ Inkjet Printers and Batch Coding Machines.

Our goal is to help businesses find practical and efficient packaging machinery suited to their manufacturing and production requirements.

Explore Our Complete Product Range & Order Online

Website: www.universalseal.in

Contact: +91 98104 71166 / +91 99992 47703

Universal Seal™ – Smart Coding, Perfect Packaging Solution | Since 2010