Universal Seal™ 100–1000ml Semi-Automatic Double Nozzle Paste Filling Machine

Product Description

The Universal Seal™ 100–1000ml Semi-Automatic Double Nozzle Paste Filling Machine is a reliable and efficient pneumatic piston filling solution designed for accurate dispensing of viscous liquids, semi-liquid products, creams, gels and pastes.

Featuring two filling nozzles, an adjustable 100–1000ml filling range and a 20-litre hopper, this machine is suitable for businesses requiring consistent filling performance across food processing, cosmetics, personal care, pharmaceutical and selected chemical packaging applications.

The machine operates using a pneumatic piston mechanism that draws product from the hopper and dispenses a measured volume into containers. Its semi-automatic design allows operators to control filling operations while maintaining flexibility for different container sizes and product requirements.

The product-contact piston and hopper components are specified as SS304 stainless steel and PTFE (Polytetrafluoroethylene), offering corrosion resistance and convenient cleaning for compatible materials.

Equipped with adjustable filling volume and speed, manual and automatic operating modes, and a double-nozzle filling arrangement, the machine is designed to support efficient packaging operations.

With a stated filling capacity of up to 1,500 bottles per hour, depending on product viscosity, filling quantity and operating conditions, it is suitable for small and medium-scale commercial production.

Important Note: This machine is not suitable for grease filling.

Key Features

1. Semi-Automatic Pneumatic Piston Filling System

The machine uses a pneumatic piston mechanism to dispense measured quantities of paste and viscous liquids, supporting consistent filling performance.

2. Double Nozzle Filling Design

Equipped with two filling heads, allowing two suitably positioned containers to be filled during an operating cycle, improving packaging efficiency.

3. Adjustable 100–1000ml Filling Range

The filling volume can be adjusted between 100ml and 1000ml, making the machine suitable for different container sizes and packaging requirements.

4. Stainless Steel Construction

Features a stainless steel body with specified SS304 product-contact components, supporting durability, corrosion resistance and convenient cleaning.

5. 20-Litre Hopper Capacity

The integrated 20-litre hopper provides storage capacity for filling materials and helps reduce frequent refilling during production.

6. Adjustable Filling Speed

Operators can adjust filling speed according to product viscosity, container size and production requirements.

7. Manual & Automatic Operating Modes

Supports manual and automatic filling operation, allowing businesses to select an appropriate mode according to their workflow.

8. Emergency Stop Function

Equipped with an emergency stop control to help operators stop the machine promptly when required.

9. Anti-Drip Filling Design

The filling assembly is designed to help reduce dripping and unwanted product discharge during operation, depending on product characteristics and machine adjustment.

10. Versatile Product Compatibility

Suitable for filling compatible viscous liquids and pastes, including sauces, jams, shampoos, lotions, creams, gels and certain products containing soft particles.

11. Pneumatic Operation

Operates using a compressed-air supply, with a specified 0.8 MPa operating pressure and 400 LPM air supply requirement.

12. Efficient Commercial Filling

Offers a stated filling efficiency of up to 1,500 bottles per hour, depending on operating conditions, filling volume and product properties.

Applications

1. Food Processing Industry

Suitable for filling compatible food products such as:

• Tomato sauce and ketchup
• Fruit jams and spreads
• Chutneys and sauces
• Honey and syrups, subject to viscosity compatibility
• Semi-liquid food preparations
• Products containing suitable soft particles

2. Cosmetics & Personal Care Industry

Suitable for filling a variety of personal care and cosmetic products, including:

• Shampoos
• Hair conditioners
• Body lotions
• Moisturizing creams
• Face gels
• Liquid soaps
• Other compatible cosmetic formulations

3. Pharmaceutical Industry

Can be used for selected filling applications involving compatible creams, gels and ointments, subject to appropriate process validation, hygiene controls and applicable regulatory requirements.

4. Chemical Industr

Suitable for dispensing selected compatible chemical liquids, gels and paste-like formulations.

Material compatibility should be confirmed before filling corrosive, solvent-based or hazardous chemicals.

5. Commercial Packaging Businesses

Ideal for businesses requiring semi-automatic filling of different container sizes and compatible viscous products.

How to Operate the Double Nozzle Paste Filling Machine

Step 1 – Prepare the Machine

Place the machine on a stable, level surface. Ensure that the hopper, filling nozzles, piston assembly and other components are properly assembled.

Step 2 – Connect Power & Air Supply

Connect the machine to the appropriate electrical supply and a compatible external air compressor.

Ensure that the compressed-air system meets the machine's operating requirements.

Step 3 – Adjust the Filling Volume

Set the desired filling quantity within the 100–1000ml range using the machine's filling volume adjustment mechanism.

Step 4 – Prepare the Filling Material

Ensure that the paste or liquid is properly mixed and has a suitable consistency for filling.

Avoid materials containing hard particles or substances that may block or damage the filling assembly.

Step 5 – Fill the Hopper

Carefully pour the prepared material into the 20-litre hopper, ensuring that it is not overfilled.

Step 6 – Position the Containers

Place clean, suitable containers directly beneath the two filling nozzles.

Ensure that both containers are correctly aligned to prevent spills.

Step 7 – Select the Operating Mode

Choose manual or automatic operation according to your production requirements.

Step 8 – Start the Filling Process

Activate the filling cycle using the machine's designated controls or foot pedal, where provided.

The pneumatic piston system dispenses the adjusted quantity of material through the filling nozzles.

Step 9 – Check Filling Accuracy

Inspect the filled containers and verify the filling quantity.

Adjust the settings if necessary to achieve the required filling consistency.

Step 10 – Continue Production

Repeat the filling process according to production requirements, monitoring product flow and nozzle performance.

Maintenance & Care

1. Regular Cleaning

Clean the hopper, filling nozzles, piston assembly and all accessible product-contact components after each production run.

Use cleaning methods and materials compatible with the product and machine components.

2. Inspect Seals & Gaskets

Regularly inspect seals, O-rings and gaskets for wear, damage or leakage. Replace worn components when necessary.

3. Check Pneumatic Connections

Inspect air pipes, fittings and pneumatic connections for leaks or damage.

Ensure that the compressed-air supply is clean and properly regulated.

4. Maintain Filling Nozzles

Keep both filling nozzles clean and free from dried product residue to prevent clogging and inconsistent dispensing.

5. Inspect Electrical Components

Check electrical cables, switches and control connections regularly.

Disconnect the machine from electrical power and compressed air before maintenance.

6. Proper Storage

Keep the machine clean and dry when not in use. Protect exposed product-contact components from dust and contamination.

Important Notes

• Not Suitable for Grease Filling: This machine must not be used for grease filling applications.
• External Air Compressor Required: A compatible compressed-air supply is necessary for pneumatic operation.
• Filling Range: Adjustable filling volume is 100–1000ml.
• Double Nozzle System: The machine features two filling heads for efficient container filling.
• Product Compatibility: Filling performance depends on product viscosity, temperature, particle size and flow characteristics.
• Soft Particles: Products containing soft particles may be suitable, subject to nozzle clearance and product compatibility.
• Filling Efficiency: Actual output may vary from the stated 1,500 bottles per hour depending on product characteristics and production conditions.
• Electrical Supply: Confirm the supplied voltage variant before installation.
• Food & Pharmaceutical Applications: Appropriate hygiene, cleaning, material compatibility and regulatory validation are the responsibility of the operator.
• Chemical Compatibility: Confirm suitability before filling solvent-based, corrosive or reactive substances.

Why Choose Universal Packaging Solutions?

Universal Seal™ | Since 2010

Universal Packaging Solutions, New Delhi, supplies industrial packaging, filling, sealing and batch coding machinery for businesses across India.

Our product range includes Paste Filling Machines, Liquid Filling Machines, Granule Filling Machines, Vacuum Packaging Machines, Continuous Band Sealers, Induction Sealing Machines, Labeling Machines and TIJ Inkjet Printers.

We offer a wide selection of packaging equipment designed to support the requirements of food processing, cosmetics, pharmaceuticals and other commercial industries.

Explore our product range and find suitable filling and packaging solutions for your business.

Website: www.universalseal.in

Universal Seal™ – Smart Coding, Perfect Packaging Solution.